Kotak Pas Aluminium

Gambaran keseluruhan:

Kotak Pass Aluminium Bilik Bersih adalah peranti pemindahan bahan yang dipasang antara kawasan bersih dan tidak bersih, atau antara zon tahap kebersihan yang berbeza. Fungsi utamanya adalah untuk meminimumkan bukaan pintu bilik bersih semasa pemindahan bahan, mencegah pencemaran silang, dan mengekalkan klasifikasi kebersihan kawasan yang berbeza. Dibina dengan bingkai aloi aluminium, kotak pas menawarkan reka bentuk ringan, rintangan kakisan, penampilan estetika, dan ketahanan. Ia digunakan secara meluas dalam farmaseutikal, makmal biologi, pembuatan elektronik, pemprosesan makanan, dan industri lain yang memerlukan persekitaran bersih yang dikawal dengan ketat.

Perkataan Kunci:
Kotak pas aluminium, dalaman keluli tahan karat, sistem interlock (elektronik atau mekanikal), pengudaraan ditapis HEPA, lampu sterilisasi UV, hatch pemindahan bilik bersih, reka bentuk pemasangan flush, kot serbuk

1. Product Structure

The Aluminum Pass Box consists of the following main components:

 
 
Component Material/Specification Function
Frame/Body Aluminum alloy profile Main load-bearing structure, lightweight and sturdy
Doors (both sides) Aluminum + tempered glass window Double-layer 5mm tempered glass for internal observation-

Interlocking Device Mechanical/Electronic interlock Prevents both doors from being opened simultaneously-

Sealing System High-efficiency sealing gasket Ensures airtightness when doors are closed
Work Surface Stainless steel / Non-powered rollers Smooth, wear-resistant surface for easy material transfer-

Control Panel Intelligent controller (optional) Controls interlock, UV lamp, buzzer, etc.

Optional Configurations:

  • UV Sterilization Lamp-

  • HEPA/ULPA High-Efficiency Filters

  • Buzzer/Intercom System

  • Differential Pressure Gauge

  • Electromagnetic Lock Electronic Interlock

  • PAO Test Port

2. Product Features

1. Material Advantage

  • Lightweight yet strong aluminum alloy for easy installation and relocation

  • Anodized surface for enhanced wear and corrosion resistance

  • Aesthetic appearance suitable for cleanroom environments-

2. Interlock Protection

  • Mechanical or electronic interlock ensures both doors cannot be opened simultaneously

  • Effectively prevents cross airflow contamination and maintains cleanroom pressure differential-





    -

3. High Sealing Performance

  • Precision manufacturing ensures tight sealing between body and doors

  • Sealing gaskets minimize air leakage-

4. Operational Convenience

  • User-friendly design for simple operation

  • Supports left/right door opening adjustment-

  • Optional non-powered rollers for easy transfer of large items-

5. Customizability

  • Dimensions can be customized to customer requirements

  • Functional modules can be combined as needed

4. Technical Specifications (Standard Model)

 
 
Parameter Specification
External Dimensions (W×D×H) 760×660×660 mm (customizable)-

Internal Dimensions (W×D×H) 600×600×600 mm (customizable)
Frame Material Aluminum alloy profile
Interior Material Stainless steel / Aluminum alloy
Window Material 5mm tempered glass (double-layer)-

Interlock Type Mechanical / Electronic interlock
Power Supply AC220V, 50Hz (for electronic interlock)
Optional Functions UV lamp, HEPA filter, buzzer, intercom

5. Product Classification

 
 
Type Features Application
Standard Pass Box Basic interlock function, no purification General transfer between clean and non-clean areas
Air Shower Pass Box Built-in fan and HEPA filter with self-cleaning function Material transfer between high-grade clean areas
Self-Cleaning Pass Box HEPA filtration system for internal air circulation purification ISO Class 5 and above cleanrooms
UV Pass Box Built-in UV sterilization lamp for surface disinfection Biopharmaceutical, laboratory aseptic transfer

6. Working Principle

The working principle of the Aluminum Pass Box can be summarized as High Sealing + Interlocking + Physical Isolation:

Operation Process:

  1. Operator on the low-cleanliness side opens the outer door

  2. Places materials inside the chamber

  3. Closes the outer door (interlock activates)

  4. Operator on the high-cleanliness side opens the inner door

  5. Removes materials and closes the inner door, completing transfer

Interlock Principle:

  • When one door is opened, the opposite door is automatically locked

  • Ensures air from both zones does not directly communicate

  • Prevents pressure differential disruption and contaminant entry

Purification Principle (Optional):

  • HEPA filter circulates and filters internal air

  • UV lamp irradiates material surfaces for disinfection

  • Ensures cleanliness of both materials and environment during transfer

7. Application Areas

Aluminum Pass Boxes are widely used in the following industries:

1. Pharmaceutical and Drug Manufacturing-

  • Transfer of raw materials, excipients, semi-finished products between different cleanroom grades

  • Complies with GMP standards

  • Supports high-frequency material turnover

2. Biological Laboratories

  • Transfer of biological reagents, cell cultures, microbial specimens

  • UV sterilization function ensures experimental safety

  • Suitable for BSL-2 and above laboratories

3. Electronics and Semiconductor Manufacturing

  • Clean transfer of chips, circuit boards, precision components

  • Reduces dust and static interference on components

  • Improves product yield and production stability

4. Food Processing Industry

  • Transfer of packaging materials, seasonings, semi-finished products

  • Prevents pests, dust, and microorganisms from entering production areas

  • Complies with HACCP food safety standards

5. Medical Facilities

  • Sterile transfer of medical devices and surgical instruments

  • Complies with ISO cleanroom standards

  • Suitable for operating rooms, sterile supply departments

8. Selection Guide

When selecting an Aluminum Pass Box, consider the following factors:

 
 
Factor Recommendation
Material Selection Stainless steel for high cleanliness requirements; Aluminum for lightweight needs
Dimensions Determine internal space based on maximum material size
Interlock Type Electronic interlock for higher safety; Mechanical interlock for cost-effectiveness
Purification Function UV lamp or HEPA filter required for sterile environments
Installation Environment Verify wall opening dimensions and installation method
Certification Requirements Pharmaceutical industry must comply with GMP standards

9. Installation & Maintenance

Installation:

  • Cut corresponding opening in the wall

  • Use aluminum profile/galvanized sheet/stainless steel for edge trimming

  • Ensure level installation with proper sealing

Daily Maintenance:

  • Clean internal and external surfaces daily

  • Regularly inspect sealing gasket integrity

  • Test interlock functionality periodically

  • For HEPA filter units, perform regular integrity testing

10. Conclusion

The Cleanroom Aluminum Pass Box is an essential material transfer device in controlled environments. Its combination of lightweight aluminum construction, reliable interlock protection, and customizable features makes it an ideal choice for pharmaceutical, laboratory, electronics, and food industry applications. Proper selection, installation, and maintenance ensure long-term reliable operation and contamination control.

1

Bagaimana interlock elektronik meningkatkan operasi?

Interlock elektronik menyediakan amaran audio / visual apabila pintu dibiarkan terbuka, mencegah kerosakan kemalangan daripada pembukaan paksa, membolehkan integrasi BMS, dan menyokong kawalan akses dengan pencatatan data pengguna.

2

Kaedah pemasangan apa yang terbaik untuk aplikasi steril?

Gunakan pembinaan keluli tahan karat yang dikimpal sepenuhnya dengan kimpalan jahitan berterusan dan sudut jari lancar. Ini menghapuskan retakan dan celah yang sukar dibersihkan di mana pencemaran boleh berkumpul.

3

Apa penyelenggaraan gasket pengedap yang diperlukan?

Periksa gasket EPDM atau silikon untuk pemampatan 250% apabila pintu ditutup. Ganti jika keras, retak, atau kehilangan elastisiti. Bersihkan dengan alkohol 70%; mengelakkan klorin atau pembersih asid yang kuat yang menyebabkan kakisan.

4

Apakah prosedur pembasmian jangkitan yang betul untuk bahan?

Ikuti "bersih terlebih dahulu, kemudian membersihkan jangkitan" - keluarkan pembungkusan luar, basuh dengan alkohol isopropyl 70% atau asid perasetik 0.5%, letakkan dengan jarak antara item, dan terdedah kepada UV selama sekurang-kurangnya 15 minit (30 minit disyorkan).

5

Adakah pengambilan sampel permukaan diperlukan untuk bilik laluan?

Ya. USP 797 memerlukan pengambilan sampel permukaan semua kawasan yang dikelaskan termasuk bilik laluan. CSP Kategori 1/2 memerlukan sampel bulanan; Kategori 3 memerlukan pengambilan sampel mingguan dan pengambilan sampel hujung kumpulan.

6

Bagaimana bilik-bilik melalui harus dikelaskan untuk kebersihan?

Tugaskan klasifikasi ISO ruang yang lebih bersih. Sebagai contoh, jika laluan menyambungkan ISO 8 kepada ISO 7, mengklasifikasikannya sebagai ISO 7. Amalan terbaik industri mengikuti standard yang lebih tinggi dari dua kawasan yang berkaitan.

7

Bagaimana sistem interlock pintu berfungsi?

  Interlock (mekanikal atau elektronik) hanya membolehkan satu pintu dibuka pada satu masa. Apabila satu pintu dibuka, pintu sebaliknya dikunci secara automatik, mewujudkan kunci udara yang mencegah pencemaran silang dan mengekalkan perbezaan tekanan bilik.

8

Apakah tujuan utama bilik laluan?

Bilik melalui adalah kandang yang dipasang di dinding bilik bersih untuk memudahkan pemindahan bahan antara kawasan sambil meminimumkan risiko pencemaran. Ia mengurangkan lalu lintas kaki, mengekalkan tekanan perbezaan, dan menghalang pertukaran udara yang tidak ditapis melalui pintu yang saling terkunci.

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